260 Type Air Jet Mill – Complete Product Overview

Introduction

The 260 Type Air Jet Mill is a high-performance micronization system engineered for ultra-fine powder processing in industries such as pharmaceuticals, chemicals, food additives, and advanced materials. Utilizing air jet milling technology, the 260 Type Air Jet Mill achieves precise particle size distribution, high throughput, and contamination-free operation.

Its robust stainless steel construction, advanced airflow design, and automated control system make it suitable for laboratory, pilot-scale, and small industrial production, providing reliable performance, energy efficiency, and user-friendly operation.

Product Parameter Table

The 260 Type Air Jet Mill is equipped with state-of-the-art components, ensuring precision grinding and operational stability.

The above parameters provide guidance for setup, operation, and capacity planning, ensuring consistent performance across applications.

Material Specifications

The 260 Type Air Jet Mill is compatible with a wide range of materials while maintaining safety and efficiency.

Suitable Materials

• Pharmaceutical Powders: APIs for tablets, capsules, and supplements.

• Chemical Powders: Fine chemicals, catalysts, and specialty reagents.

• Food Additives: Spices, flavor powders, colorants, and nutrition supplements.

• Advanced Materials: Ceramic powders, rare earth metals, metal oxides, and nanomaterials.

Material Property Requirements

Adhering to these material specifications ensures efficient grinding, minimal wear, and contamination-free production.

Customer Feedback

The 260 Type Air Jet Mill has received positive reviews from clients worldwide, reflecting reliability, performance, and ease of operation.

Key Feedback Highlights

1. High Precision: Clients report consistent particle size distribution, improving product quality and process efficiency.

2. Energy Efficiency: Reduced power consumption and optimized airflow result in lower operational costs.

3. Ease of Maintenance: Modular design allows quick cleaning and part replacement, minimizing downtime.

4. Versatility: Successfully used for pharmaceutical, chemical, and food-grade powders, demonstrating adaptability.

5. Safety and Compliance: Stainless steel contact surfaces and automated controls ensure HACCP and GMP compliance for food and pharmaceutical applications.

Usage and Operational Precautions

Proper usage ensures safety, efficiency, and longevity of the 260 Type Air Jet Mill.

1. Pre-Operation Setup

• Confirm electrical connections, air supply, and vacuum lines are correct.

• Check grinding chamber, nozzle, and classifier for cleanliness and proper assembly.

• Ensure safety interlocks and emergency stop buttons are functional.

2. Material Feeding

• Begin with small test batches to fine-tune airflow and classifier settings.

• Gradually increase feed rate while monitoring particle size and pressure.

• Avoid overloading to prevent wear and inconsistent particle size.

3. Operational Guidelines

• Adjust airflow and classifier speed to achieve desired particle size.

• Monitor vibration, noise, and temperature regularly.

• Ensure vacuum collection system is functional for fine particles.

4. Post-Operation Procedure

• Power down and vent the grinding chamber.

• Clean chamber, nozzle, and classifier thoroughly.

• Record production parameters and any anomalies for maintenance tracking.

Installation Guidelines

Correct installation ensures operational stability and safety.

Site Requirements

• Stable, vibration-free foundation.

• Adequate ventilation and dust extraction.

• Power supply compatible with motor specifications.

Step-by-Step Installation

1. Position the unit with sufficient clearance for maintenance.

2. Connect electrical lines, ensuring proper grounding.

3. Attach compressed air lines and vacuum collection.

4. Verify safety interlocks, emergency stop, and airflow.

5. Perform a dry run without material.

6. Conduct trial milling with a small batch, adjusting settings as needed.

Maintenance Recommendations

Routine maintenance ensures consistent performance, safety, and long equipment life.

Daily Maintenance

• Clean grinding chamber, nozzle, and classifier.

• Inspect air and vacuum lines for blockages.

• Wipe external surfaces to prevent dust accumulation.

Weekly Maintenance

• Inspect nozzle, classifier, and seals for wear.

• Check airflow and vacuum pressure consistency.

• Lubricate bearings if necessary.

Monthly Maintenance

• Inspect motors, electrical connections, and control panel.

• Clean air filters and vacuum collection components.

Annual Maintenance

• Full inspection including classifier calibration and airflow adjustment.

• Replace worn or degraded components.

Safety and Operational Tips

• Always wear personal protective equipment (PPE).

• Never operate with open panels or removed covers.

• Maintain consistent feed rate to avoid clogging.

• Monitor airflow, temperature, and vibration for anomalies.

• Clean the system after each batch to prevent contamination.

Conclusion

The 260 Type Air Jet Mill is a high-performance, versatile, and reliable solution for ultra-fine powder processing across pharmaceutical, chemical, food, and advanced material industries.