200 Type Air Jet Mill – Complete Product Overview

Introduction

The 200 Type Air Jet Mill is a high-precision powder grinding system designed for industries such as pharmaceuticals, chemicals, food additives, and advanced materials. Utilizing air jet milling technology, the mill produces fine and uniform particle sizes while maintaining contamination-free operation.

With robust construction, efficient airflow design, and user-friendly controls, the 200 Type Air Jet Mill is suitable for laboratory-scale to small industrial production, ensuring consistent performance, reliability, and energy efficiency.

Material Specifications

The 200 Type Air Jet Mill is compatible with a variety of materials, depending on industry requirements and particle size targets.

Suitable Materials

• Pharmaceutical Powders: Active pharmaceutical ingredients (APIs) for tablet and capsule production.

• Chemical Powders: Fine chemicals, catalysts, and specialty reagents.

• Food Additives: Spices, flavor powders, colorants, and supplements.

• Advanced Materials: Ceramic powders, rare earth metals, and nanomaterials.

Material Properties Requirements

Proper material selection ensures consistent grinding efficiency, minimal wear, and reduced contamination risk.

Installation Guide

Correct installation ensures safe operation, optimal performance, and long-term reliability.

Site Preparation

• Install on a stable, vibration-free foundation.

• Ensure adequate ventilation and dust extraction.

• Verify power supply compatibility with mill specifications.

Step-by-Step Installation

1. Positioning: Place the unit with sufficient clearance for operation, cleaning, and maintenance.

2. Electrical Connections: Connect the main motor and control system to the designated power source and ensure grounding.

3. Air Supply and Vacuum Connections: Attach compressed air lines (clean and dry) and vacuum collection lines.

4. Initial System Check: Verify safety interlocks, emergency stops, and airflow.

5. Dry Test Run: Operate the mill without material to ensure proper functionality.

6. Material Testing: Introduce a small batch, adjusting airflow, feed rate, and classifier speed to achieve desired particle size.

Installation Schematic

(A diagram can be added here for clarity, showing airflow, classifier, nozzle, and vacuum connections)

Maintenance Methods

Routine maintenance ensures consistent performance, minimal downtime, and extended equipment lifespan.

Daily Maintenance

• Clean the grinding chamber, nozzle, and classifier after each batch.

• Inspect air and vacuum lines for clogs or leaks.

• Wipe down external surfaces to prevent dust accumulation.

Weekly Maintenance

• Inspect nozzle and classifier wear, replacing components if necessary.

• Check O-rings, seals, and gaskets for integrity.

• Monitor airflow and vacuum pressure for consistency.

Monthly Maintenance

• Lubricate bearings and moving parts per manufacturer recommendations.

• Inspect electrical connections and control panel.

• Clean air filters and vacuum collection components.

Annual Maintenance

• Full system inspection including classifier calibration, airflow adjustment, and feed rate verification.

• Replace any worn or degraded components to maintain precision and safety.

Maintenance Recommendations

To maximize operational efficiency and safety:

• Always power down the unit before maintenance or cleaning.

• Keep spare nozzles, gaskets, and seals available for replacement.

• Maintain a maintenance log recording inspections, replacements, and operational anomalies.

• Conduct periodic training for operators on maintenance procedures.

Preventive maintenance minimizes downtime, reduces repair costs, and ensures consistent product quality.

Operational Tips

For optimal performance of the 200 Type Air Jet Mill:

• Maintain consistent feed rate to avoid overloading.

• Adjust airflow and classifier speed according to material properties and desired particle size.

• Monitor noise, vibration, and temperature to detect potential issues early.

• Ensure dust collection systems are functional to prevent contamination.

Packaging Information

Proper packaging ensures safe transport and delivery of the 200 Type Air Jet Mill.

Standard Packaging

• Outer Crate: Reinforced wooden crate with shock-absorbing padding.

• Internal Protection: Foam inserts to prevent movement of components.

• Sealed Components: Nozzle, classifier, and spare parts individually sealed.

• Documentation: Installation guide, maintenance manual, and safety instructions included.

Optional Packaging

• Climate-controlled packaging for temperature-sensitive shipments.

• Customized crates for oversized or delicate components.

• Tamper-evident seals for export shipments.

Troubleshooting

SEO-Optimized FAQ

Q1: How do I install the 200 Type Air Jet Mill?
A1: Place on a stable foundation, connect electrical, air, and vacuum lines, check safety interlocks, and perform a dry test run.

Q2: What materials are compatible?
A2: Suitable for pharmaceutical powders, chemical powders, food additives, and advanced materials within specified hardness and moisture limits.

Q3: How often should maintenance be performed?
A3: Daily cleaning, weekly inspection, monthly lubrication, and annual full-system check ensures optimal performance.

Q4: What precautions should be taken during transportation?
A4: Use reinforced crates, avoid tilting or dropping, protect from moisture and dust, and inspect the unit upon arrival.

Q5: How should the unit be packaged for shipping?
A5: Reinforced crate, foam inserts, sealed spare parts, and complete documentation. Optional climate control or customized crates for delicate shipments.

Conclusion

The 200 Type Air Jet Mill is a versatile, high-performance solution for precision powder processing across multiple industries.